Saturday, March 22, 2014

Getting in Deep




Jo Beth at Hinckley Yacht Services, Savannah, GA
A little more time has passed than I’d planned for between these refit updates. That’s not necessarily a bad thing, as it means the work by Hinckley is really moving along now. Nearly all of the ordered materials have arrived, decisions regarding fabrics and colors for the interior have been made, and the weather is (finally!) warming. 

We do have the occasional issue arise when some new piece of equipment doesn’t fit exactly right, or there’s a question as to how new wiring should be routed, and so on. Quick and simple things mostly, and so far, all easily resolved.

One decision we did make was to replace our mast. I wrote about the extensive corrosion and fatigue damages to our boom, and once the decision was made to replace it, along with the standing rigging and chainplates – the wires that hold up the mast and the hardware they attach to – it didn’t make sense to put all of those new things on an old mast. Fortunately, we were able to get one ordered in time for it to ship with the new boom. They are somewhere between Georgia and California, hopefully closer than further, and should arrive by middle of the week next week.

One of the dozen or so fatigue cracks found in our old boom
Another big decision we made was to replace the through hull fittings and seacocks. These are the fittings and valves which control the flow of seawater into the hull and allow water to be drained from the decks or discharged from inside the hull. Seawater is drawn in from outside the boat is used aboard the boat for a variety of reasons: engine cooling; flushing the head (known as a ‘toilet’ on land); deck wash-down and cleaning; dishwashing, etc. The seacocks are constructed of a bronze housing with a stainless steel ball valve within it. The stainless steel ball is attached to a handle and has a hole through its center; when the hole is in line with the opening in the hull, water can flow in or our through the valve. When the valve is closed, the ball is turned so the hole is no longer in line with the through hull fitting opening. 

Thruough hull fittings...


...and a seacock
Seacocks are generally maintainable, but after thirty plus years of service, ours were very tired and worn. It goes without saying that keeping the water outside of the boat is vital to our success – hence, the decision to replace them. All of the seacocks and through hull fittings on the bottom have been addressed. Those for the deck drains and pump discharges will be done a little later.

The biggest job in the works at the moment is that of replacing the cabin overhead liner. Pacific Seacraft boats are built with a stitched vinyl headliner fitted with zippers to allow access behind the headliner for repairs. It’s a good idea in theory, and works well if all the nuts and wiring one needs to get at any given time are in close proximity to the zipper location. In practice however, it didn’t always work so well. The single biggest issue we had with the overhead was with the zippers. On Jo Beth, they were metal and tended to corrode and get stuck. Plus, the headliner was looking dingy with its age. It was time for it to go.

The new headliner will be a paneled system, secured in place by wooden strips, or battens. The grid for the system is in place now. This new system will markedly improve our access to fittings, wiring, etc. and make maintenance much easier. It does reduce the headroom in the cabin by about an inch and a half; fortunately, not a problem for Lisa and me!

Looking up at the grid structure for the new batten and panel cabin overhead
Two of the more challenging tasks crossed off the list were the choice of a fabric for new interior cushions and the replacement sink and fixtures for the galley. Lisa wanted to create a cozy, homey environment for the two of us aboard Jo Beth, just as she did in the rebuild of our home in Miami following hurricane Andrew in 1992. Boat fabrics require different considerations for those in a house, and must be able to stand up to sun, sea, and salt. After perusing countless fabric swatch books and placing dozens of sample swatches around the boat, she finally decided on Sunbrella Cannes Parchment. While she had hoped to bring in some warm colors similar to the upholstered furniture in our house, it was decided a neutral pallet would be more versatile, enhanced with colorful accent pillows.

Sunbrella Cannes-Parchment
The difficulty of finding a replacement galley sink surprised both of us. The existing dual bowl stainless steel sink has seen better days, and while it’s plenty deep to contain things such as glasses, plates, etc. in rough conditions, it was too small to put a pot in on either side. Our choices were to either replace or refurbish it. The costs for doing either were the same, surprisingly. So began the search.

You’ve heard me say it a thousand times: space on a small cruising yacht is limited. So it was with the space allocated for the sink. The structure of the cabin interior allows no room to move, either front to back or side to side. Every ready-made sink we found fit in one dimension but not the other – without fail. Eventually, after visiting dozens of websites, consulting with restaurant supply companies, and visiting a couple of interior design firms, Lisa found a sink online which will work. It’s a granite composite sink. Very heavy duty, and very durable, it is a residential bar prep sink, made from a mix of 80% granite dust in an epoxy resin. A little bit of trim work around the flanges and we will have a beautiful and much more functional sink installation. She even found a pull out spray head faucet in a matching color! Pictures will follow once the installation is started.

Electrical work in progress
Jo Beth’s electrical system is another area where a fairly large job is underway. We’re not rewiring the boat, but we are removing old and unused wires and replacing our aged electrical control panels and breakers. We’re adding a battery management panel, (batteries are our electrical lifeline when we’re at sea), and with it a monitoring panel for tank levels and electrical consumption, as well as consolidating switch locations and the system layout.

Jo Beth's new dual filter fuel filtering system
 We’re hopeful for a launch date sometime in early June and to be done with sea trials and the like by the end of June. Mechanical, carpentry, and electrical work are continuing and rigging and paint work will begin soon. More updates will follow as things move ahead. Stay tuned!